Custom patches for caps and beanies.
We sew patches onto two of our eight pieces, the structured cap and the cuffed beanie. The rest of the range takes embroidery or a print instead. We confirm the patch type and size on your quote and price the patch in one business day, and the cap itself is $8.83 before any decoration.
What a sewn-on patch is
A patch is your mark made as a separate piece, then stitched to the hat around its edge. It sits on the cap's front panel or the front of the beanie's cuff, and it reads as a badge with a border framing the logo. Embroidery, by contrast, puts the stitches straight into the panel.
A patch suits a crest, a round or shield-shaped mark, or any logo you'd like framed. A bare wordmark with no shape around it looks cleaner stitched straight onto the cap as embroidery.


Your options on the cap and the beanie
| On the piece | Price per piece | Suits |
|---|---|---|
| Cap with a sewn-on patch | Priced in one business day | A mark that reads as a badge |
| Cap with embroidery, flat or 3D | Priced in one business day | A mark stitched into the front panel |
| Cap with a DTF print | $10.85 | Full color and gradients on the front panel |
| Cap with vinyl | $11.86 | A mark in one or two colors |
| Beanie with a sewn-on patch | Priced in one business day | A badge on the cuff |
| Beanie with cuff embroidery | Priced in one business day | A stitched mark on the cuff |
| Beanie with a printed label | Priced in one business day | A full-color mark on knit, printed on a label sewn to the cuff |
Summit Fitness has a coral cap with a white 3D mark and a coral beanie with a label patch on the cuff. If you need a firm number today, the cap with a DTF print is $10.85 and with vinyl it's $11.86.
What we confirm on your quote
We don't publish patch types or sizes. Send the mark, and the quote that comes back within one business day settles them along with the rest.
| Patch type | The kind of patch your mark suits, agreed before you approve the design. |
| Size | How large the patch sits on the front panel or the cuff. |
| Placement | Cap front panel or beanie cuff, drawn on the proof. |
| Price | The patch fee per piece. The cap rate is $8.83, and the beanie is priced on the same quote. |
| Artwork | Vector (SVG, AI, EPS) preferred. A 300 dpi PNG works. |
From artwork to a patched order
- Send the mark through the Design Studio or with a quote request, and tell us whether it goes on the caps, the beanies or both.
- A designer on our team sets up the patch and sends the proof, with the patch drawn on the cap or the cuff.
- You approve the design, and we make the order in the three weeks after approval, then ship it within the US in two more.
- We check every piece by hand and sleeve it with the wearer's name before it ships.
Count back 8 to 10 weeks from the date you need the hats, because the design stage comes first and moves at your pace.
Patched caps in a bigger order
The piece count for volume pricing covers the whole order. Forty printed tees and 20 patched caps make 60 pieces, so 12% comes off every piece, the caps included, and shipping is free. The tees come to 40 × $14.98 = $599.20, and the caps are priced on the same quote.
Orders start at 15 pieces. For fewer, tell us what you have in mind and we'll say whether we can do it.
Related reading
- How We Decorate Team Apparel
- Custom Logo Hats: Caps and Beanies for Teams
- Custom Embroidery for Team Apparel
Patch questions we get
Which products take a sewn-on patch?
The cap and the beanie. The patch goes on the cap's front panel or the front of the beanie's cuff. Our tees, polos, fleece pieces and oxford shirt take embroidery or a print instead.
How much does a custom patch cost?
We price the patch in one business day, once we've seen the mark. A patched cap is the $8.83 cap rate plus that fee, with no setup fee, and 12% comes off every piece once the order reaches 50.
What kind of patches do you make?
We set the patch type and size per order, on your quote. Send the artwork, and the quote names both before you approve the design.
Should I choose a patch or embroidery on a cap?
Choose a patch for a mark that reads as a badge, with an edge around it. Choose embroidery, flat or 3D, for a mark stitched straight into the panel. Both are priced in one business day, and a DTF print brings the cap to $10.85 if you need a firm price now.

